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熱噴涂設備-噴鋅機-噴鋁機

 

噴涂工藝環保設備系例

熱噴砂裝備(噴鋅機,噴鋁機,噴鋅鋁料屬機)類別

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱涂裝料編環節:以某件主軸將涂裝料材料(橡膠線或粉材)熱處理,吸熱的材料產生熔融或半熔融工作狀態的粒子,這么多粒子以壓縮成氣流為和動力以必定的時速打擊并建立在基表淺表面,產生有著必定的特點的涂裝料層。

·以作為供熱系統的不一,可分為丙烷進行燃燒法和電加熱法。第一類主要包括丙烷進行燃燒火苗噴漆、轟炸噴漆及快速路火苗噴漆(HVOF);因此具有弧光粉末靜電靜電粉末噴塑及等鋁正化合物粉末靜電靜電粉末噴塑(又分過熱蒸汽等鋁正化合物粉末靜電靜電粉末噴塑與水穩等鋁正化合物粉末靜電靜電粉末噴塑)。粉末靜電靜電粉末噴塑加工對金屬涂層出現關鍵性干擾的是粉末靜電靜電粉末噴塑的工作溫度(要從嚴的說,是溶滴沖刺基軀干面時的的工作溫度)和溶滴沖刺界面的極限速度。

·斯特爾熱涂裝裝置基本應使用在塔桿、燈桿、公路橋梁、水閘們、船舶制造等格局件大戶型長效機制玻璃鋼防腐及制紙烘缸、印廠輥、曲軸等產品工件的界面損傷的涂裝解決,還適應使用在電解電容、電瓷互聯網行業的電極片涂裝等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

鋁層功能表 Coating function

前提條件加拿大F.N.LONGO對熱噴涂料鍍層的分方式方法,鍍層按功能模塊可分:

1、高耐有損壞涂膜。具有抗粘有有損壞、界面身體疲勞有損壞涂膜和耐沖濁涂膜。在其中有一些的情況有抗地溫(<538C)損壞和抗溫度過高(538~843C)有損壞表層之分。

2、耐熱性抗防空氣氧化涂覆。這類涂覆例如溫度時候(另外有防空氣氧化氣質、灼傷性混合氣體、不低于843℃的沖蝕及熱障)和熔融金屬制時(里面有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所應用領域的鋁層。

3、抗典雅和浸漬生銹鍍層。典雅生銹涵蓋工業化工作氛圍、鹽性工作氛圍、田野工作氛圍等引發的生銹;浸漬生銹涵蓋食用惠陽、非食用惠陽、熱惠陽、氯化鈉、化學反應和肉食品制作等引發的生銹。

4、電導和電容鍍層。宜種鍍層用作電導、電容和閉屏。

5、完全恢復尺寸圖表層。此種表層主要用于鐵基(可軸類與可軸類的冷軋鋼和耐蝕鋼)和稀有輕金屬輕金屬(鎳、鈷、銅、鋁、鈦及我們的金屬)肉食品。

6、自動化設備管理部件氣隙管理鋁層。這類鋁層可磨。

7、耐電生物金屬金屬灼傷耐磨涂層。電生物金屬金屬灼傷包擴不同的各樣酸、堿、鹽,不同的各樣硅酸物和不同的各樣有機質電生物媒介的金屬金屬灼傷。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

靜電噴涂設備編

軟件特性 Product features

髙速電弧放電焊接粉末噴涂料機你不是我總部研究激發的另外一種車輛。它是以電存在電弧放電焊接為主軸,將材料質絲融化,以縮減空氣當中確定做霧化及急冷,將需粉末噴涂料用材料質絲吹成微細顆粒狀,髙速噴向過程預加工工件的表面層,獲得了理想的表層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

選用標準 Applicable scope

1. 高壓鐵塔、公路橋、水水利閘門、船泊等鋼設備構造噴鋅噴鋁防銹。

2. 印染烘缸、印刷廠輥、曲軸等零件外壁磨損情況的噴塑修復能力。

3. 濾波電容、電瓷互聯網行業的電極片涂裝等。

4. 工業鍋爐燃燒四管、制粉軟件(風機電機槳葉及蝸殼)、滾筒軸、烘缸、軸類、模頭等防磨玻璃鋼防腐噴砂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

產品材質Model

STR-400

STR-400A

STR-250-D

輸出電壓值Input voltage

3相AC380V、50Hz

固定輸出精度工作功率Rated output power

18kw

13kw

7kw

穩定直流電壓Rated current

400A

300A

250A

讀取相電壓Output voltage

21~45V

18~42V

14~36V

 

電動機扭矩率Load rate

60%

電壓降緩解級數Voltage regulation series

粗、細調各3檔、共9檔

外觀長寬Envelop dimensions

600×460×850

權重Weight

215kg

195kg

140kg

耐壓高等級Insulation class

E

 

關鍵技術工藝基本參數 Main technical parameters

噴涂工藝的原材料

Spray materials

數據線外徑

Wire diameter(mm)

最常用工作中瞬時電流

Common working current(A)

負載電阻值

load voltage(V)

適用新鮮空氣帽口徑規格的

Choose air hat caliber(mm)

噴塑高效率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

鐵絲Copper wire

2.0

150-200

35-40

7-8

18

高碳素鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹不銹鋼材質的鋼絲Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫耐熱合金絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套機械由快速路焊弧噴槍、焊弧靜電粉末噴涂電源適配器主成。另需一體化機械:氣氛擠壓機、氣氛濾芯、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

的空氣壓力值

Air pressure

復制粘貼電壓

Input power

模擬輸出額定功率

Output power

傷害負載電流電壓

Load voltage output

電壓克重

Power weight

調控電流值

Adjusting voltage

>0.5Mpa

380V(三相電源)50HZ

16KW

18-44V

178kg

0-24V

 

利用三合一式電氣控制氣、電控制開關,方法更便,可改變長多遠登高施工作業。

塑料顆粒飛機時速達420m/s以上內容。

支承空氣強度達600m/s。

鍍層巖漿巖率大于等于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍克重

Gun weight

暖空氣壓力差

Air pressure

新鮮空氣總量量

Air consumption

送絲的引力

Send silk gravity

變頻調速使用范圍

Speed range

投入工作電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無極變速調壓

≤24V(直流電壓)

 

噴涂工藝裝置系列作品

1、電弧焊接靜電噴涂機重要主要用于鋼構造的大空間防腐材料及劃痕或制造出現失誤的零部件的表面修復工具和制作電容(電容器)導電涂膜等。

2、一般噴漆原料:鋅、鋁等。

3、會根據與眾不同工作狀況的條件的出產須得,該脈沖噴槍可固定好在數控加工中心上對流程的大產品工件來進行噴塑。

4、符合拉式焊弧噴槍,推式焊弧噴槍也會讓用。

5、該電壓將噴槍載荷調整、送絲變頻調速、空氣管道閥門集一生是人生理想的弧光噴噴涂工藝機械設備。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧焊接噴涂工藝:
焊弧線纜靜電涂裝是一種項緊密結合了點焊生產工藝的簡單易行性和輕便性的熱靜電涂裝新的技術,僅僅優質產品的從界面加工新的技術其實上可不還可以在某些環境不方便地用到。額外,焊弧靜電涂裝裝置的上料作用使之可不還可以非常完美地軟件于大總面積從界面加工環境,列舉門頭建筑施工的鋼格局和門頭輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
弧光線纜熱靜電粉末噴漆將線纜徹底熔融、做霧化,并將液滴輸送到類件外表面層。該工藝流程選用弧光加熱,而就不是選用氧-氣體燃料火柱夜化鋁合金。在一家以及雙線機系統里,弧光調動起5個填裝了需靜電粉末噴漆化學物質的線纜反相極頭,線纜的交叉式點直接性定位功能在縮小新鮮空氣輸送頭前面,當弧光造成的熱量熔融線纜,輸送頭將熔融液滴撒到類件外表面層。機械設備制造給料機器將兩種類型線纜延續送進確定弧光靜電粉末噴漆和夜化裝修材料的總需求。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是不同的鋼件防護系統、防腐材料施工處理的設施。為以免鋼件接觸面的被氧化,往昔一樣都適用面漆庇護,其防腐材料施工處理期限一樣在3-5年,因而是需要時不時性實施保修、養生保健,費時大批量人工人力財力。現適用鋼件接觸面噴砂后噴鋅、再汽車噴漆施工工藝加上庇護,防腐材料施工處理期限電動車續航30年及以上沒有養生保健。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。